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Pallet strapping workflows for ergonomic, efficient dispatch

Explore the operational moments where ErgoPack improves pallet strapping, workspace efficiency, ergonomic safety, and automatic dispatch flow, from automated plants to harsh environments and long-distance transport.

From 5 Strenuous Steps to 3 Simple Moves.

Manual Method

Bend & Feed

1. Bend & Feed

Walk Around

2. Walk Around

Stretch & Throw

3. Stretch & Throw

Tension & Pull

4. Tension & Pull

Crimp & Cut

5. Crimp & Cut

Liability

HIGH RISK & FATIGUE

120-240s

The ErgoPack Process

Position & Feed

1. Position & Feed

(Zero Bending)

Retrieve & Insert

2. Retrieve & Insert

(Effortless)

Tension & Seal

3. Tension & Seal

(Perfect Tension)

Three upright moves deliver consistent tension without bending or walking. Operators stay in position, keeping pace while eliminating back strain.

Asset

ZERO BACK STRAIN

40s

67% Less Time. 90% Less Physical Strain.

By eliminating bending and walking around the pallet, ErgoPack significantly reduces the physical toll on employees, preventing chronic back injuries while boosting productivity.

Illustrative scenario visuals shown for explanation only; not customer endorsements.

Automation's Last Mile

Robotic lines and automated paint shops move fast, but manual pallet strapping at dispatch can throttle throughput. ErgoPack keeps the final step ergonomic, repeatable, and aligned with Industry 5.0 workspace-efficiency goals.

Automation's Last Mile

Ergonomic Safety by Design

Traditional pallet strapping forces bending, climbing, and walking into forklift lanes. ErgoPack keeps operators upright and stationary while the strap moves under the pallet for them.

Ergonomic Safety by Design

Load Security Under Transit Stress

Rail vibration, shunting impacts, and sea sway can loosen inconsistent manual tension. ErgoPack maintains repeatable pallet strapping tension so loads stay tight from origin to destination.

Load Security Under Transit Stress

Moisture and Contamination Defense

Loose straps allow micro-gaps that invite humid air and dust. Consistent tension helps protect sensitive, high-value parts from corrosion and quality incidents.

Moisture and Contamination Defense

Harsh Environments and Downtime Control

Dusty foundries and hot plants punish electronics. The mechanical 700 series keeps dispatch moving even where complex tools fail.

Harsh Environments and Downtime Control

Configure the perfect fit

Pair the base machine with modular accessories to match pallet height, floor conditions, and operator movement requirements.

Triplex Tool-Lift

Strap pallets as low as 10 cm from the floor.

Mobile Overheight Module

Extend strapping height up to 3.05 m for tall loads.

Easy Move Assistant

Improves handling and ergonomics for longer distances.

Sledge Tunnels

Strap goods resting on scantlings or runners.

Screen Protector

Protects the Siemens display in harsh environments.

Spare Battery

Ensures continuous operation across multiple shifts.

ErgoPack customization modules
ErgoPack model comparison

Find the right model fast

Compare control systems, power source, and throughput to match pallet strapping volume, ergonomic requirements, operator preference, and shift schedule.

Compare product lines

Ready to remove the last bottleneck?

Share your dispatch flow and we will recommend the fastest, safest setup for your facility.

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