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Strap From One Position — No Bending, No Walking

Pallet Strapping Without Bending Down — Faster, Fatigue-Free Throughput

ErgoPack's ChainLance routes the strap under the pallet and back to the operator, who never walks around the load or bends down. The result is a strapping cycle under 40 seconds — and because fatigue is removed, hour eight of the shift runs as fast as hour one, with no fatigue-related strapping errors.

66%
Less Cycle Time
40s
Per Pallet
10,000+
Systems Deployed
40+
Years of Innovation

The Hidden Cost of Manual Strapping

Walking around pallets and bending to thread straps wastes thousands of man-hours a year and slows your dispatch floor. ErgoPack removes the wasted motion entirely.

PROBLEM
Manual double-strapping takes 120+ seconds with two operators
ERGOPACK SOLUTION
One operator straps in under 40 seconds with ChainLance
PROBLEM
Walking around each pallet wastes thousands of man-hours a year
ERGOPACK SOLUTION
Strap from one position — 25,000 fewer trips per year (100 pallets/day)
PROBLEM
Afternoon fatigue slows dispatch and causes loose-strap re-work
ERGOPACK SOLUTION
Machine does the labor — hour-eight speed matches hour-one
PROBLEM
Two-man strapping teams inflate payroll
ERGOPACK SOLUTION
A single operator achieves the throughput of three
PROBLEM
50,000+ annual bends drive back injuries and EHS audit flags
ERGOPACK SOLUTION
Zero bending — a built-in byproduct of the efficiency gain

Measurable Throughput Benefits

Real results from real facilities — faster cycles, steady all-shift throughput, fewer fatigue errors, with the ergonomic and EHS gains following automatically.

40 sec
Per pallet vs 120s manual

66% Faster Cycle Time

Strap a pallet in under 40 seconds versus 120+ seconds manual. No walking around the pallet — one operator does the work of three.

0
Fatigue-related slowdown

Constant Shift Throughput

Because the machine does the physical work, dispatch speed at hour eight matches hour one — eliminating the afternoon slowdown that costs you pallets.

~80%
Less operator fatigue

Fewer Fatigue Errors

Reducing physical strain by ~80% removes the tired-operator mistakes that cause loose straps, re-work, and rejected loads.

0
Bends required per pallet

Zero Bending (Byproduct)

Eliminating 50,000+ annual bending movements also removes the leading cause of warehouse back injuries and supports OSH Code 2020 audits.

PATENTED TECHNOLOGY

ChainLance: The Science Behind Zero Bending

Our patented ChainLance mechanism threads the strap beneath the pallet automatically. The strap is then elevated to waist height, allowing workers to complete the entire strapping process while standing upright.

Automatic Strap Threading
ChainLance threads strap beneath pallet without manual intervention
Waist-Height Operation
All controls and strap handling at comfortable working height
Single Position Strapping
No walking around pallets—strap multiple sides from one spot

Before vs After ErgoPack

Bends per ShiftTraditional: 100+ → ErgoPack: 0
Steps per PalletTraditional: 20+ → ErgoPack: 0
Time per PalletTraditional: 2 min → ErgoPack: 40 sec
Worker FatigueReduced by 80%

Frequently Asked Questions

How does ErgoPack eliminate bending?

Our patented ChainLance technology threads the strap beneath the pallet and brings it up to waist height automatically. Workers never need to bend down or reach under the pallet.

Is ErgoPack suitable for all pallet sizes?

Yes, ErgoPack systems accommodate standard pallet sizes from 800mm to 1200mm. Custom solutions are available for non-standard pallets.

How quickly can we see ergonomic improvements?

Improvements are immediate from day one. Workers notice reduced fatigue within the first week, and injury statistics typically improve within the first quarter.

Does ErgoPack help with EHS compliance audits?

Absolutely. We provide documentation of ergonomic improvements, before/after metrics, and compliance certificates that satisfy OSH Code 2020 and international standards.

Ready to Cut Your Strapping Time by 66%?

Book a free on-site capacity audit. Our team will measure your current cycle time and calculate the labor hours and payback you'll gain — fatigue reduction included.